Friday Night Forging and New Class Offerings

Brown County Forge Lessons

This past Friday night, we had a Brown County native in the shop learning the fundamentals. Ethan had never swung a hammer at hot metal in his life, but by the end of the three-hour private class he showed a real knack for it.

In the top picture, he’s fine-tuning a scroll at the end of what will eventually be an S hook. The S hook is a great beginning project because it involves a variety of techniques.

BC Forge Hammering

To make a single S hook, you’ll have to taper or draw out the metal, scroll it multiple times, quench it multiple times, and make nice, fluid bends. Since the S hook has two ends, that’s double the practice. Repeating those motions pays off quickly, too. There was a huge improvement from one end of the S hook to the next.

Here’s what Ethan created at the shop:

BC Forge Getting Results

Great Job, Ethan!

Sunday Class Times Now Available

Your interest in the Saturday classes encouraged us to make Sundays available for lessons as well. You can now book the forge either day.

If you’re not ready to do a full class, that’s okay. Come stop by for 2 or 3 hours like Ethan did and create something.

Thanks for stopping by. Let’s get forging!

Finishing Metal with Beeswax One Piece at a Time

Beeswax Finished Hooks

At Brown County Forge we finish each of our pieces by hand with hot beeswax. Once a hook has been forged, we set it aside to cool completely. After it cools we take the following steps to finish it:

  1. Reheat the piece so it’s hot enough to melt wax. This takes some trial and error at first to get the heat just right. Too hot and it will catch fire. While this is more surprising than dangerous when it happens, it also doesn’t allow the beeswax to penetrate the metal. If it’s too cold, the beeswax won’t melt.
  2. Rub a piece of beeswax onto the metal until it’s coated completely. It’s okay if it’s dripping at this point. We usually put down a large piece of cardboard to keep the floor clean.
  3. Wipe off the excess beeswax to reveal a well-sealed, slightly darker piece that’s now ready to be used!

The following video details the process from start to finish. Enjoy!

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