Seymour Indiana Student Project

Seymour Indiana - Blacksmith Classes - Brown County Forge

Jeremy from Seymour, Indiana Forges a Fire Poker

Seymour Indiana is just under an hour from Brown County Forge.

Jeremy made the trip west for the 10 AM Beginners Class at the shop to forge his own fire poker.

In the 2-3 hour Beginners Class, students have the option to make one of three items:

  • A traditional “J” hook.
  • A bartop bottle opener.
  • A fire poker with a twist in the handle.

Beginner Blacksmithing Classes - Indiana - Brown County Forge

The decision about what to make usually comes down to what they would find useful.

The goal of every project and product that comes out of the shop is that it look good and be useful.

Jeremy opted for the fire poker so he could use it when he goes camping with his family.

Hammering It Out

Seymour Indiana - Blacksmith Classes - Brown County Forge

To forge the fire poker, we need to get the steel very hot: over 1500 degrees Fahrenheit.

The glowing yellow-orange you see in the photo is the steel’s color straight out of the forge.

Now we have about 15 seconds to hammer on it before it gets too cold again.

We do 30-40 heats per project in the Beginners Class.

The Blacksmith Equipment We Use

Having the right equipment definitely makes it easier to blacksmith.

Jeremy used one of our 70 pound NC Tool Company anvils as his work surface.

Some benefits of this lighter anvil:

  • You can work steel up to 1 inch thick.
  • It’s easy to move around by yourself.
  • It costs a lot less than larger anvils. (A 70 lb, anvil like this will run you about $280.)

Other tools Jeremy used:

  • A Majestic Knifemaker Economy Forge – This is a two-burner forge made by a company based in Ohio.
  • Centaur Forge V-bit Bolt tongs for holding on to the fire poker while he forges it.
  • Vaughan 2.5 pound blacksmith’s hammer. A very solid hammer that has held up for almost a decade of steady use.

Was the Gentleman from Seymour Indiana Successful?

Absolutely!

Jeremy came away with a great fire poker that he forged on his own.

He was proud of what he was able to accomplish with no prior experience.

I think this gift from his wife was a success!

What Is The Age Limit for Blacksmith Classes?

Blacksmith Class Age Limits - Brown County Forge

At Brown County Forge, we have an age limit of 14 years old for our classes.

In addition, anyone under the age of 18 must be accompanied by an adult (parent or guardian).

The parent or guardian is not required to take the class, but must remain on site during it.

Why Not Younger than 14?

I’ve given the age question a lot of thought over the years.

Sadly, I’ve had to turn down a few folks and their kids if they weren’t quite old enough.

Here are the main reasons I keep the minimum age at 14:

  • From experience, I can be reasonably sure that most 14 year-olds have enough arm strength to safely swing a 2.5-pound hammer for a couple hours.
  • Hand-eye coordination is one of the most important skills involved in blacksmithing. While kids are still growing and especially during adolescence, they often have trouble controlling body movements. Adding fire and extreme heat to that equation can be very risky.
  • Ability to follow instructions. It’s incredibly important in a blacksmith shop to be able to do exactly as the blacksmith says. If you can’t, the risk of injury skyrockets.

The ultimate goal of the minimum age requirement is to keep everyone safe.

There is no way to guarantee that someone younger than 14 can’t meet those requirements or that anyone over 14 can.

There are many adults who struggle with those same three concepts above and I’ve met some younger kids who can handle the responsibilities very well.

As a rule of thumb, 14 is the minimum.

Other Blacksmithing Opportunities with Lower Age Limits

If you have a youngster with a deep interest in blacksmithing, I can recommend a few resources for learning more:

  • The Indiana Blacksmithing Association holds regular Saturday meet-ups that younger folks are welcome to attend. There are often opportunities to get behind an anvil and get to work.
  • Conner Prairie has a wide variety of youth-centered activities at their facility in Fishers. Full, hands-on blacksmithing classes may be limited. Classes cost $200+.
  • The DIY Blacksmithing Course is open to all ages and can be taken from the comfort of home. It costs $97 for a comprehensive foundation in all necessary blacksmithing skills.

The DIY Blacksmithing Course

diy blacksmithing video course - DIY Blacksmithing

The DIY Blacksmithing Course

If you’d like a more organized, easy to follow, step-by-step plan for getting started, we built it for you.

Taught by a professional, full-time blacksmith, the DIY Blacksmithing Course covers everything:

  • Anvil Anatomy
  • Anvil Stands
  • Rockwell Hardness
  • Buying Anvils
  • Forges
  • Gas vs. Coal
  • Buying vs. Building Forges
  • Forging Temp and Color
  • Forgemaster Forges
  • Majestic Forges
  • Lighting Forges
  • Fire Pokers
  • Shop Safety
  • Hammer Types
  • Cross Peens
  • Hammer Techniques
  • Tong Basics
  • Tong Techniques
  • Buying vs. Making Tongs
  • Mild steel vs. High Carbon
  • Buying Hammers
  • Spark Test
  • Finishing Steel
  • Buying Metal
  • Drawing Out
  • Scrolling
  • Quenching
  • Bending
  • Twisting
  • Upsetting
  • Knife Making
  • Annealing
  • Thinning the Blade
  • Notching
  • Beveling
  • Straightening
  • Hardening
  • Tempering
  • Profiling
  • Sharpening
  • Basic Costs
  • Creating Your Workspace

…And More.

How much does it cost?

The Gold Package with 55 Lessons including everything listed above taught by Terran Marks, the blacksmith who runs Brown County Forge, costs $97 for Lifetime Access.

Want to Learn How to Blacksmith?

Here’s your chance! >>> DIYBlacksmithing.com

What Is a Blacksmith?

 

Terran Marks - Blacksmith - Brown County Forge

What is a blacksmith?

Who is a blacksmith?

What do blacksmiths do?

A Blacksmith Shapes Hot Steel

 

Above all else, a blacksmith works with fire and iron-based metal (steel).

The “black” in blacksmith refers to the “black metal” or iron that smiths have worked for millenia.

We take pieces of steel and heat them up to over 1000 degrees Fahrenheit.

Then using a hammer and anvil, we bend, beat, and shape them into tools, railings, knives, and hardware.

Knife Making Classes Indiana

Over 1 Million Blacksmiths

Estimating the number of blacksmiths in the world is tricky. They are known for making a lot of noise, but not talking much.

You might have a blacksmith in your neighborhood. Someone who tinkers in their garage or barn with a hammer and anvil can call themselves a blacksmith.

The talented people who complete classes at Brown County Forge can call themselves blacksmiths, too.

Rustic and Rugged - Brown County Forge

Different Types of Blacksmiths

There are a lot of different types of blacksmiths out there. Some specialize in a specific area of blacksmithing.

Shipsmiths focus on the hardware used on ships.

Bladesmiths mostly work on blades. Think: Japanese bladesmiths

Architectural Blacksmiths make things like railings, gates, beam brackets, and large hardware for buildings.

Artist-Blacksmiths often make decorative sculptures along with useful items.

Farriers are blacksmiths who shoe horses for a living. This is the most stable blacksmithing specialty in the 21st Century.

Hobby Blacksmiths might dabble in a few different areas.

What Type of Blacksmith Shop is Brown County Forge?

Terran Marks, the owner-blacksmith at BC Forge, is an Artist-Blacksmith. He makes decorative home hardware and teaches.

Architectural Blacksmithing is one of his interests. Shoeing horses is something he respects a lot, but doesn’t have the nerve to try.

If you have questions about blacksmithing or visiting the forge, please contact us!

 

What is a Blacksmith - Brown County Forge

Making Knives by Hand – May 20, 2018

Heavy Hammers, Hot Steel, and Making Knives by Hand

We had another great class at The Forge yesterday. A father and son team came by to try their hands at hand-hammering some knives out of railroad spikes.

They each started out with an old rusted spike (don’t worry they were purchased legally).

Through some focused hammerwork and some finishing, they came out with some great knives.

Here’s a “Before and After” shot of the two great-looking knives Chuck and Kyle made.

Knife Making Class Indiana - Brown County Forge

Hours of Work – Great Results

The guys hammered, hardened, shaped, tempered, polished, and sharpened for about three and a half hours.

It was a fairly warm day in the shop – 80+ degrees outside and quite a bit warmer next to the forge, but they persevered.

Chuck shared some memories that inspired them to take the class: a great-grandather’s anvil (who was a blacksmith for Cummins) and hot-forging a cold chisel as a high schooler.

Seeing a few episodes of the History Channel show “Forged in Fire” didn’t hurt either.

Father and Son Knife Class - Brown County Forge

Learn the Fundamentals and Make Something Useful

“Make something useful.” That could be the unofficial motto at Brown County Forge.

Everything that comes out of the shop has a use. Whether it’s a knife, a hook, a fire poker, or a bottle opener, it’s an object that is handmade to be used.

It’s great to see what each person comes up with in class each Saturday and Sunday. Every piece is different. Each one is unique.

Knife Making Class Indiana - Brown County Forge

Interested in taking a class? Feel free to take a look at the Classes page to see the next available date.